New Flyer recalls and safety
109 recalls since 1995 · 13 owner complaints since 1999
109
vehicle recalls since 1995
109
vehicle recalls since 1995
New Flyer has had 109 vehicle recalls since 1995, covering 76,772 vehicles as reported. In 2025 there were 5 recalls for 11,062 vehicles, up 150.0% from 2024. The New Flyer D40LF has the most recalls (41). Owners filed 3 safety complaints in the 12 months to Sep 2026.
Updated Oct 10, 2026 · recalls to Oct 6, 2026
Recalls in 2025
5
+150.0% vs 2024
2026 so far
2
1,200 units
All recalls
109
Since 1995
Units affected
77K
All recalls, as reported
Do-not-drive
1
Owners told not to drive
Complaints, 12 mo
3
To Sep 2026
Recalls per year
New Flyer vehicle recalls each year since 1995, and the vehicles they covered
New Flyer models
70 models with recalls, complaints or star ratings. Models with enough data have their own page.
| Model | Recalls | Units | Complaints | Rated |
|---|---|---|---|---|
| D40LF | 41 | 33K | 2 | - |
| C40LF | 27 | 32K | 1 | - |
| XD40 | 23 | 24K | 0 | - |
| XDE40 | 23 | 27K | 0 | - |
| XN40 | 22 | 27K | 0 | - |
| C35LF | 20 | 26K | 0 | - |
| D35LF | 20 | 19K | 0 | - |
| XD60 | 19 | 22K | 2 | - |
| XD35 | 18 | 24K | 0 | - |
| XDE60 | 18 | 23K | 0 | - |
| XDE35 | 17 | 24K | 0 | - |
| XE40 | 17 | 21K | 0 | - |
| C40LFR | 16 | 25K | 0 | - |
| XN60 | 15 | 23K | 0 | - |
| D30LF | 14 | 11K | 0 | - |
| D60LF | 14 | 17K | 0 | - |
| XN35 | 13 | 24K | 0 | - |
| D40LFR | 12 | 18K | 0 | - |
| DE60LF | 10 | 15K | 0 | - |
| XE60 | 10 | 12K | 0 | - |
| XE35 | 9 | 11K | 0 | - |
| D60LFR | 8 | 15K | 1 | - |
| D35LFR | 8 | 15K | 0 | - |
| D60HF | 8 | 7,506 | 0 | - |
| DE60LFA | 8 | 13K | 0 | - |
The 25 models with the most recalls, of 70. Download the CSV for all of them.
What can go wrong
New Flyer recalls by the stated risk
Parts recalled most
New Flyer recalls by component
- Service brakes, air17 · 5,094 units
- Engine and engine cooling15 · 10K units
- Electrical system14 · 9,630 units
- Steering9 · 5,471 units
- Power train8 · 6,572 units
- Equipment6 · 1,254 units
- Fuel system, diesel5 · 3,906 units
- Structure5 · 7,370 units
Owner complaints
Safety complaints New Flyer owners filed, by the month they were received
Complaints per month
3 in the 12 months to Sep 2026.
Components named most, all years
- Structure5
- Electrical system3
- Engine3
- Seat belts2
- Engine and engine cooling1
- Firerelated1
- Fuel/propulsion system1
- Complaints
- 13
- Crashes reported
- 3
- Fires reported
- 4
- People injured
- 5
Counts only, as reported by owners and not verified.
Latest New Flyer recalls
The newest of 109. Open one for what is wrong, the risk, the fix and the models covered.
Related pages
Questions and answers
How many recalls did New Flyer have in 2025?
5 New Flyer vehicle recalls in 2025, covering 11,062 vehicles, compared with 2 in 2024. In 2026 there have been 2 so far.
Which New Flyer models have the most recalls?
The D40LF (41), the C40LF (27) and the XD40 (23) have the most recalls since 1995. Models sold for many years and in large numbers have more.
What is the most common New Flyer recall problem?
Service brakes, air: 17 of the 109 New Flyer recalls, followed by engine and engine cooling (15).
What do New Flyer owners complain about most?
Structure, named in 5 of the 13 safety complaints New Flyer owners filed since 1999, then electrical system (3). One complaint can name several components.
Are there do-not-drive recalls for New Flyer?
Yes: 1 New Flyer recall tells owners not to drive the vehicle until it is repaired. The newest is from Sep 20, 2016: NEW Flyer XN40, XN60 (2016): Fuel system, other.
A recall means the maker found a safety problem and offers a free fix; it does not mean every unit has the problem. Units affected are as reported by the company. Popular models sell more and so have more recalls and complaints. Official public data, updated daily. Makes and models are written as published.