5
recalls
The New Flyer D40I has 5 recalls covering 3,035 vehicles as reported; model year 2005 is covered by the most (5).
Updated Oct 11, 2026 · recalls to Oct 6, 2026
Recalls
5
Most for 2005: 5
Units affected
3,035
As reported
Overall stars
-
Not rated
Complaints, 12 mo
0
To Sep 2026
Do-not-drive
0
None
By model year
Which model years are covered by the most recalls, and which get the most complaints
Recalls by model year
How many recalls cover each model year. Hover a year for the count.
Parts recalled
Recalls of the New Flyer D40I by component
- Engine and engine cooling2 · 1,463 units
- Electrical system1 · 57 units
- Interior lighting1 · 1,412 units
- Service brakes, air1 · 103 units
New Flyer D40I recalls
Newest first
| Date | Recall | Hazard | Units |
|---|---|---|---|
| Sep 20, 2013 | NEW Flyer D40I (2004-2006): Electrical systemNo. 13V485000 | Fire | 57 |
| Sep 24, 2009 | NEW Flyer C30LF, C35LF, C40LF, C40LFR and 12 more (2002-2009): Interior lightingNo. 09V367000 | Fire | 1,412 |
| Jun 14, 2006 | NEW Flyer D30LF, D35LF, D40I, D40LF and 2 more (2003-2006): Engine and engine coolingNo. 06V212000 | Fire | 798 |
| Jan 18, 2006 | NEW Flyer C40LF, D40I, D40LF, GE40LF and 1 more (2004-2005): Service brakes, airNo. 06V015000 | Crash risk | 103 |
| Aug 25, 2005 | NEW Flyer C30LF, C40LF, D30LF, D35LF and 3 more (2004-2005): Engine and engine coolingNo. 05V370000 | Fire | 665 |
Related pages
Questions and answers
Is the 2009 New Flyer D40I recalled?
Yes: 1 recall covers the 2009 New Flyer D40I. Check the recall pages below for what is wrong and the free fix; a dealer can tell if a single vehicle still needs the repair.
How many recalls does the New Flyer D40I have?
5 recalls cover the New Flyer D40I, for 3,035 vehicles as reported. The most common problem is engine and engine cooling (2 recalls).
A recall means the maker found a safety problem and offers a free fix; it does not mean every unit has the problem. Units affected are as reported by the company. Popular models sell more and so have more recalls and complaints. Official public data, updated daily. Models are written as published, so a few versions of one model can be listed under slightly different names.